Tag Archives: Gunsmithing

Excerpt from “Gunsmithing Student Handbook Series”

At the time of this writing there are three books in the Gunsmithing Student Handbook Series.  In early 2018 “Chambering Rifles for Accuracy” was released.  In its first week on Amazon.com it was #1 in two categories.  Gordy Gritters, famed benchrest gunsmith & Fred Zeglin well known wildcat and hunting rifle maker joined forces to create this comprehensive title.  It covers the subject of installing and chambering barrels from simple rechamber jobs, to hunting rifles and the last half of the book is all about benchrest quality gunsmithing.

The excerpt here gives you an idea of how careful the authors are to cover details often overlooked in such books.  Enjoy:

Tolerance Stacking; 
                Everything You Need to Know About Pilots?

Chamber reamers come with two styles of pilots, solid or removable bushing (the later sometimes called a floating pilot).  One is evil and one is practically perfection.  But which is which?  I can tell you that in renting tools to gunsmiths I have found the industry is split on this question about 50/50.  In other words, about half demand solid pilot reamers exclusively and the other half will not touch those nasty solid pilots with a ten foot pole.

It is clear that there is a trend toward the removable pilot reamers.  This is because barrel makers are not all holding to the same production standards.  Some have the idea that a tighter bore is better, while other makers hold close to the “standard” bore dimensions.  Example, .308 bores are .300” on the bore and .308” on the groove.  Custom barrel makers have tightened the bore to say .298”  This will required a smaller pilot as the standard pilots are normally .299” with tolerances of + 0 to – .0005”. removable pilot reamer 

Removable pilot reamer.

The reason for the tighter bore?  In short, it is believed that it produces better accuracy.  This is only true as compared to a loose bore that is oversized, i.e. a groove on a 30 caliber of .309 or .310 will produce lower pressures and potentially be less accurate because the bullet is not fully engaged until pressure bumps the bullet up to match the bore.

For a pilot to work correctly it should be .001” smaller than the actual bore dimension.  In other words, it needs to be a close slip fit.  If a pilot is too tight it will bind and likely break the reamer, and possibly damage the bore.  If a pilot is too loose it will promote chatter.  It is possible to run the pilot on a removable pilot reamer closer to the bore diameter (.0005” under bore diameter is ideal), but it must still slip easily in and out to avoid damage to the barrel or the tools.

A little history at this point might be interesting:  Red Elliot was and still is legendary with old timer gunsmiths as the absolute best reamer maker of the last century.  Near as I can tell he was the first to offer removable pilots on his reamers.  Why did he do this?  Well, he found that there were enough different barrel makers in his day that the dimensions of the bore diameter (where the pilot rides) varied a fair amount. 

So, this problem of bore dimensions changing a little is nothing new.  What about SAAMI standards you say?  I will address that in just a moment, for now lets talk about how Red Elliot handled bushing pilots.

I have seen several of Red’s reamers with bushing type pilots, what we sometimes call floating pilots today.  Red held very tight tolerances on his bushings so that it required a little pressure to slide them onto the reamer, held in place by a screw mounted in the end of the reamer the bushing would not turn once the screw was tightened.  This is contrary to the bushing pilots we see commonly used today, where the bushing is a slip fit with about .0005” tolerance internally.  This tolerance is added for manufacturing ease. Tolerance stacking is not usually mentioned in conjunction with floating pilot reamers, but we are going to take a closer look at it here.

Another source of tolerance issues is the fact that the pilot receiver on the reamer must be concentric (round), and in line with the reamer.  If either of these conditions is not correct there will be problems with the reamer cutting oversized or out of alignment with the bore.  Admittedly, this is not much of an issue with today’s cnc machines.  So long as the operator does not make an error, and no chips get caught in the set-up.  One other possible source of trouble would be a warped reamer (not common).

Now for SAAMI, their standards are voluntary, so obviously any barrel maker can decide whether or not to hold solid to the standards.  Industry standard is plus or minus a half thousandth (+ or – 0.0005”) on the bore diameter.  The bore diameter is the smallest diameter of the barrel, also referred to by shooters as “across the lands”.  The same tolerance applies to the groove of the barrel.  I will leave the discussion of groove depth as we are talking about bore diameter as it relates to chambering tools, groove depth does not affect these dimensions.

Admittedly barrels considered “match” grade or “air gaged” are supposed to be held to a tolerance of .0003” or less total variance, end to end of the barrel.  This does not indicate the actual bore diameter, we are left to assume that it is the standard diameter for caliber.  In the case of a 30 calibers we would be talking about a .300” bore.  What if the maker decides to simply use a gage that works with the bore diameter they are making, say .2995” and it air gages as above.  You have a match grade barrel but the bore is at the minimum size according to industry standards. 

Are you starting to see how bores can vary and still be within standards?

Of course there are those makers who operate outside the standards and make perfectly good barrels.  The point being; different size pilots will be needed to chamber these barrels as was recognized back in the 1950’s and 60’s by Red Elliot.  It’s pretty obvious by now that removable pilots are necessary tools in dealing with variations in bore dimensions.  It should be clear by now that variations in bore diameter of plus or minus .001” or even more, is not that unusual, even though such dimensions do not follow the voluntary standards set by SAAMI.

Solid pilot reamers offer certain advantages over the floating pilot.  First and most obvious there is no built in tolerance between the bushing and the reamer, because the there is no bushing.fixed pilot

 

 Solid Pilot Reamer

Since most barrel makers today are making barrels by the button rifled method dimensions tend to remain pretty steady for a given maker as buttons last a long time if properly cared for.  So if you deal with the same barrel maker all the time chances are a solid pilot reamer will fit the same from barrel to barrel. 

There are other factors that play into the bore and groove dimensions, but that is for a discussion for another book.

One limitation of a solid pilot reamer is that it cannot be changed to deal with variations in bore diameters.  Of course you can have the pilot ground down if necessary to fit a tight bore, but then you would probably need a second or even a third reamer to deal with various diameter bores. 

Everything in life is a trade-off.  Because of the expense of multiple reamers for the same caliber removable pilots are a cost effective answer to the problem.  $10 for a bushing beats $100 or more for another reamer.  There are shops that stock bushings in 0.0002” steps for the popular calibers.  This allows them to match the bushing to the bore every time.

pilot bushingsPilot bushings can be a big investment.

To make the use of removable pilots efficient and accurate, the gunsmith should invest in a set of pin gauges.  These are precision ground pins that can be used to gauge the bore and insure that the correct bushing is selected.  Using pin gauges allows the gunsmith to know what bore diameter the barrel maker is really supplying.

Now keep in mind the pilot has to slip into the bore, so in mechanical terms the pilot has to be about 0.0004” smaller than the bore to slip in without any interference. In most shops the pilot is figured at 0.001” smaller than the bore and rightly so.  Too tight a fit can gall and or leave marks in the bore or stress the reamer and break it during the reaming process.

What happens if the pilot is too loose?

Ninety-Nine times out of a hundred when a reamer chatters (vibrates) in use, it is because the pilot to bore fit is too loose. 

The lack of support when the pilot is too small allows the reamer to move around in the bore, as the tool tries to bite into the steel it grabs hard and because even tool steel is flexible you get chatter as the tool loads and releases tension.  This is the reason that some gunsmith’s insist on having a set of pilots that cover the possible variations in .0002” (That’s 2/10,000 of an inch.) increments.  Keeping the pilot as close to bore dimensions as possible will help eliminate chatter and promote a more precise chamber. 

If you have a pilot that is a perfect match for the bore but is too loose on the inside where it rides on the reamer then the advantage of a close fitting pilot is negated.  To pull the whole concept together…  If you have a .0002” tolerance on your bushing to barrel fit and the same on the pilot to reamer fit, you end up with .0004” total slop on the pilot. 

I can tell you that most people do not grasp this or understand why these tolerances  matter.  I base that statement on 30 years of talking to gunsmithing customers, and the people who call to rent tools.  The comments that shooters and gunsmiths make during our conversations indicate their level of understanding in a hurry.

In general if the total pilot run-out is under .001” then all will work fine and there should be no worries.  This rule holds true for solid pilot or removable pilot reamers.  Long ago I lost track of how many rechamber and barrel jobs I have done.  I can tell you that

Chambering Rilfes for Accuracy, cover

 it is possible to get an accurate job from either type of reamer.  In fact, if pressed for a choice I would say that solid pilot reamers are more accurate on average.  Especially for inexperienced gunsmiths.

I do not make this statement lightly, as I own hundreds of reamers of both types.  This goes back to the understanding of how the tools relate to the barrel.  To reiterate, the one caveat would be that for best accuracy the pilot of the reamer must meet the tolerances of less than .001” run out verses the bore, for all this to hold true.

There is another major factor in how well a reamer cuts and how accurate the gun will be…  The gunsmith must do a good job on the set up for machining.  If the threads are not true to the bore, or the chamber is crooked or oversized, or the throat of the chamber ends up off center, accuracy will be elusive to say the least.

Use of a floating reamer holder is a great way to insure an accurate chamber.  This tool allows the reamer to follow the hole in the barrel without any side pressure that might be caused by minor misalignment of the tail stock to the bore of the lathe.

Whether you plan to build accurate hunting rifles or top quality competitive benchrest and long range guns this handbook has detail descriptions and plenty of clear photos to make the subject easy to understand.  The other titles in the series deal with headspace, the vital counterpart to chambering, check them out here.  More titles are planned for the series.  These are college level training manuals that a gunsmith at any level of experience will value.

Another post of interest on this subject.

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Filed under accuracy, Books, Gunsmithing, How To, Rifles, Shooting, tools

The Big News for Fred Zeglin, April 2018

How many authors can brag that they held #1 in two categories on Amazon.com?

I don’t know the answer to that, but I am one of them so here I am, bragging.

Last month (April 2018) Gordy Gritters and I (Fred Zeglin) released our new book, “Chambering Rifles for Accuracy”.  This book is the 3rd in the Gunsmithing Student Handbook Series. Obviously the reception of the book and it’s counterparts in the series has been very good.  It’s gratifying to see our work appreciated by so many customers.

On behalf of Gordy and myself.

Thank you for pushing us to #1 on Amazon during the first week of April.

#1 on Amazon

#1 in Two Categories on Amazon!

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Flathead Valley Community College offers AAS in Firearms.

Learn Skills

Projects that Challenge

Heading into our fifth year, this program started out as a two-semester certificate program created to provide a solid foundation in theory, design and function of firearms. In 2017 the program grew to include a second two-semester certificate. The second certificate will interest folks who are more interested in traditional gunsmithing and custom gun work. The Big new for 2018 is that the Board of Regents authorized a two year degree that combines all the classes into an Associate of Applied Sience (AAS).

Course topics will include firearms safety, manual mill and lathe operation, bench metal techniques, firearms repair, machine tools for gunsmiths and precision rifle building. Stock making, checkering, bluing and other finish techniques are taught along with custom modifications of all kinds of firearms.  Many of the classes have little or no prerequisites, so they are open to anyone who would like to learn and expand their experience with guns, contact the school for more information.

Students who successfully complete the program will be prepared for entry-level positions in the firearms industry and will have a better understanding and knowledge base for owning a gunsmith business. The program contains both lecture and significant hands-on training designed to instill an understanding of the design and function of today’s firearms.

“FVCC has the only Firearms Technologies Certificate Program of its kind in the country,” said FVCC Firearms Technologies Coordinator Fred Zeglin. “Students are challenged to develop skills that are not part of any other program. We are very proud to now offer a two year AAS degree that will jump start a student’s career in firearms.  By partnering with manufacturers in our area we have assembled a program that addresses the needs of the employers.”

Applicants must be at least 18 years old and able to legally own and possess firearms. A background check is required for all students who are accepted into the program.

The program was developed to build upon a foundational machining background, which is provided through the college’s Tier I Machining Certificate Program. Tier 1 Machining . Firearms Technologies Program applicants with industry or previous learning experience may opt to bypass the Tier 1 Machining Certificate Program by requesting testing and/or instructor consent.

Prospective students must apply both to the Firearms Technologies Program and for admission to FVCC. Firearms Technologies Program applications are available online at www.fvcc.edu/firearms or in the Admissions Office in Blake Hall on the FVCC Kalispell campus. For more information, contact Will Richards at 756-4862 or wrichards@fvcc.edu.

Download the application to attend classes

NPR story about the program

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Filed under accuracy, Firearms, Gunsmithing, How To, Pistol, Rifles, Rimfire, Shooting, Shotgun, Sights/Scopes, Stocks, tools

Chambering Rifles for Accuracy

Have you ever wanted to be a gunsmith?

Or, do you just want to know what a gunsmith does to make your rifles more accurate?

This book is idea for both the guy making a living in gunsmithing and the hobbyist who wants to know how.  It’s no B.S. approach is to tell you all the considerations that go into accuracy in a rifle.  It’s not just the barrel, or how its installed.  Things like trigger jobs and the quality of the ammunition certainly play into the equation.

When I went to gunsmithing school we were taught a rudimentary understanding of how to install a barrel.  A simple list of the facts would be:

  • Face the barrel breach square to the muzzle
  • Put the barrel in a four jaw chuck
  • Install a spider on the outboard side of the lathe head
  • use the chuck and spider to dial in the barrel on the bore.
  • Thread the barrel
  • Chamber the barrel
  • turn it around and dial it in again
  • Crown
  • Polish and blue

Very little was taught about headspace, tollerances, throats, crowns or various ways to hold the reamer for better results.  My first year working in a  gun shop in Coeur d’Alene, ID I learned more about this subject than I did in two years of school.  Luckily I worked for a guy who had years of experience and had learned a lot of useful tricks.  Once my mind was opened up the concept of constantly looking for a better way, the flood gates opened up.  I have tried just about every tool and method I could think of or that I was made aware of.  Some things work better than others and often it’s a matter of personal taste as to which method works best in your shop.  With that said, facts are facts.   Some methods and tools really improve the quality of the work performed, sometimes they are no better but the speed the process aiding the working gunsmith in making a decent living.

My Buddy Gordy Gritters and I were discussing this subject and quickly came to the conclusion that we had a book in the making.  Our combined experience is over 75 years working in the gun industry.  This book is #3 in the “Gunsmithing Student Handbook Series”.

I took on the task of describing methods, tools, and all the variables that go into accuracy, no matter who is doing the work.  Gordy took on the task of writing about the methods used for benchrest quality barrel work.  You see there is a substantial difference in the cost of a hunting rifle over a bench rest gun.  The reason for this is simple, time and effort spent on detail after detail when you build bench rest guns.  In short, it cost money to squeeze every bit of accuracy from a gun.

It ended up that we split the book into two parts.  Part I is about hunting rifles and how to get sub-MOA results and not have to sell the farm to pay for it.  Part II is no holds barred, spend all the time and money that it takes to punch holes in the paper that are so close together that it’s tough to tell more than one shot was fired…

Whether you are a gunsmithing customer who wants to understand what is involved, a hobby gunsmith needing to learn or a professional who wants to hone skills that will make you money; This book is for you.

ISBN-13: 978-0983159858

 

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Engraving Class for Beginners is part of the FVCC Short Term Gunsmithing Program for 2018

So you like guns and you have always wanted to try engraving.  Here is a chance to learn from one of the best.DianeScalese100

Basic hand Engraving,  Instructed by:  Diane Scalese

One week long non-credit class  Monday-Friday, June 18-22, 2018

 This course is designed for the beginner engraver or for anyone who would like to review the basics of engraving in steel.  Starting with proper tool preparation, learn the basic steps to single point engraving.  Topics include:

*Proper tool preparation                  *Graver shaping and sharpening

*Shading                                                    *Background treatments

*Metal inlays                                            *Business practices

*Transferring patterns                         *Basic lettering

*Basic scroll design and discussion of the most popular styles

Engrave on steel practice plates.  You will need to supply your own equipment.  The course is designed for using air-assisted equipment and power hones.

Instructor, Diane Scalese is a full-time engraver and has been engraving trophy belt buckles, saddle silver, bits, spurs, jewelry and firearms for nearly 30 years.  She was named Engraver of the Year in 2003 by the Academy of Western Artists.  She resides in Big Sandy, Montana.

sweetw_frgr_spur     

This class will be available for online registration in January, 2018

For more information or to register,

call the Continuing Education Center @ FVCC (406) 756-3832

This class is part of the Short Term Gunsmithing Program @FVCC, for a full listing of classes for 2018 click here.

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Short Term Gunsmithing Program Returns to FVCC!

First class to be offered in the updated program of Short Term Gunsmithing classes will be Taming Wildcats, taught by Fred Zeglin at Flathead Valley Community College (FVCC) in Kalispell, MT.

This class will be offered during the Christmas Break, January 2018.  This is a one week class, non-credit.  Students learn the particulars of designing a wildcat cartridge.  Factors like the gun it will be used in, pressure, headspace, how to form brass are all taught.  Students also make reamer and reloading dies for the cartridges so they can experiment with the information they learn.Wildcat Cartridges by Fred Zeglin

If you are interested you need to know how to run a manual lathe and mill.  Fred has taught this class many times and students always come away surprised at how much they learn in just one week.  This class was the reason Fred wrote his book on Wildcat Cartridges.

This is just the first in a new Short Term Gunsmithing program to be offered in the summer of 2018 by FVCC.  Watch the Continuing Education pages for more classes soon.  This a  fun way for both hobby and professional  gunsmiths to build their skills and enjoy firearms even more.

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Gunsmith Writes About P.O. Ackley

r3744_po-ackley_cvr-750

A new book from Gun Digest Media, P.O. Ackley: America’s Gunsmith by author and gunsmith Fred Zeglin; takes the most comprehensive look ever into the life and work of Parker Ackley, the eminent gunsmith, barrel maker, teacher and cartridge developer. The book is set for release the week of March 6, 2017

Ten years of extensive research highlights not just the history of cartridge and rifle development, but a never-before-seen look at a humble man who influenced nearly everything we know about shooting and ballistics today. Ackley’s ideas on reloading, rifle accuracy, safety, cartridge choice, and wildcats are just as relevant for modern “gun cranks” as they were in Ackley’s heyday.

This hardcover, 256-page study of P.O. Ackley’s work is the first in Gun Digest Media’s Heritage Series celebrating the iconic guns, designers and manufacturers who shaped today’s firearms landscape. The book is illustrated with never-before-seen photos from personal archives of Ackley’s friends, family, and associates. From the dusty, oil rag-covered machine shops of Ackley’s early years, to stunning modern-day firearms chambered in Ackley’s timeless wildcats.  A full-color center section brings the story to life.

From the Foreword of the Book

“It is a difficult task to write a book that is equal parts technical manual and biography, yet Fred Zeglin has done just that. Within the covers of this book you’ll find the history of P.O. Ackley, and a glimpse into the man’s life, as well as a comprehensive understanding of the cartridges that he left behind. And, as a wonderful bonus to those of us who still tinker with copper, lead and brass, there is a wealth of handloading recipes for the Ackley cartridges, using modern powders and projectiles, to allow today’s shooter to connect with the wildcatter of yesteryear.” Phillip Massaro

About the Author

Fred Zeglin has been building custom hunting rifles for over thirty years. Zeglin has taught classes for the NRA Short Term Gunsmithing program at three separate colleges and is the Coordinator/Instructor for the Firearms Technology Program at Flathead Valley Community College. He has published two books; Hawk Cartridges Manual and Wildcat Cartridges, Reloader’s Handbook of Wildcat Cartridge Design he has also contributed to numerous publications.  Fred has worked with American Gunsmithing Institute to produce two instructional DVDs, Taming Wildcats and Reloading A to Z.

Comments on the book from others:

“The book is great, I am very happy with it. I’ve told every one who would be interested in it to get it. Thanks so much for honoring Grandpa with such a great book.” Ron Pearson, P.O. Ackley’s Grandson.

“P.O. Ackley, America’s Gunsmith” is so extensive and so well done, I am at a loss to adequately describe it!”  Dennis “Mike” Bellm, the last guy to buy out P.O. Ackley’s shop.

P.O. Ackley: America’s Gunsmith by Fred Zeglin, Gun Digest Media, ISBN-13: 978-1-4402-4759-0

Buy this book here.

Also available as an Ebook, click here

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Reloading A to Z, from AGI

Guest Blog By Jack Landis

Showing case changes

Explaining how cases are changed when fired.

AGI Tech Services
Manager and Editor, GunTech Magazine

One of the questions I have most often fielded from AGI students and prospective students over the last several years is; “When are you folks going to do a comprehensive reloading course?”

Well, the stars finally aligned and we convinced Fred Zeglin to take the few weeks he had off between the courses he was instructing and his latest writing projects to use his impressive knowledge of reloading and cartridge design to teach this course.

Fred has an extensive background as a professional custom gunsmith, cartridge designer, and author. His books Wildcat Cartridges, Hawk Cartridges, and his AGI instructional video course, Taming the Wildcat are well worth studying by students of the subjects.

This new course is almost eight full hours of the information any reloader needs to know. As he says in the introduction, “There is something for everyone here. If you’ve never handloaded, everything you need to know to assemble safe, effective handloads is here. If you’ve loaded for years, odds are you will still find out things you never knew, considered, or completely understood.” Let’s take a look at what’s actually under the hood . . .

Disk 1 – Brief History of Reloading: This is no exhaustive history of every step in the evolution of loading firearms and cartridges, but rather a concise explanation of how we got to what we actually do today.
Reloading Components: Here Fred shows the various types of cartridge cases, bullets, primers, and powders. He explains their differences and the reasons why those differences exist. Why are spritzer bullets pointed?
Why are some powders shaped like little rods?
Ignition Theory: What happens from the moment the firing pin strikes the primer to the exit of the bullet from the barrel is carefully explained and shown in drawings.
Pressure Curves: A PressureTrace Internal Ballistics System is used to show the real-time gas pressure rise and fall from primer ignition until the bullet leaves the barrel, approximately 1.5 milliseconds. Fred draws curves
which demonstrate what the pressure curves would look like in the Fred Zeglin, Cartridge Designer
case of a dramatic overload, high pressure caused by an over-length case, and powder detonation which can
occur if a very small charge of slow burning powder is used in a large case.
Resource Books: Fred explains why the Cartridge Comparison Guide belongs in your library as well as other books
that give you information on a huge number of cartridge’s dimensions, shapes, ballistics, and terminal performance. The reference books discussed will help you decide what cartridge you might want in your next gun.
Reloading Manuals: Reloading without these “must have” sources is like driving with your eyes shut, a real recipe for disaster. You need more than one so you can cross reference loading data to make sure the load you are
contemplating is safe.

Disk 2 – Developing a load plan: What IS a loading plan and why do you need one? Have you
decided what the load you’re thinking about creating is supposed to accomplish? Do you have a purpose for loading it? What is it? Is it reasonable?

Powder and bullets shown

Selecting correct components for your load plan.

He explains to you why you shouldn’t be “That guy” who just searches for the hottest published load for his cartridge and doesn’t “Waste time” with Starting Loads. “Hey, if it’s published it’s safe, right? These guys always leave a safety
margin, right?” Why you need to keep a complete notebook recording loads, velocity, accuracy, etc.
The Bench: Where should it be, how should it be constructed, how sturdy does it have to be, how high should it be, and why. Press and Die Set-up: Learn how to properly set up the dies, shell holders, and decapping pins from a two die set in your press.

Prepping the Brass: Cleaning, Reaming Inspection: Why you need to clean and inspect your brass, chamfer ream the case mouth and clean out the primer pockets.

PressureTrace Internal Ballistics System
What’s in a “Complete loading kit?” Fred opens a big box from Hornady that contains everything you need to load quality ammo, other than cases, primers, bullets, and powder. Why these make sense for the beginner.

Lubrication: Fred shows you several different methods and products to lubricate the cases prior to resizing, and
why you need to do it.
Full-Length Sizing Dies vs Neck Sizing Dies: Ever wonder what the hoopla about neck sizing from accuracy buffs is all
about? Fred explains why you might want to do it, what makes you able to do it continuously with some cases, why you’ll have to eventually full-length size, and how to avoid “Over-sizing.” Do you know what guns you should not only
never neck-size for, and moreover why you’ll need a “Small base” die? What IS a small base die?
Sizing the Cases: By this time, you will be all set to make those cases like new again.
Priming the Cases: Fred shows you four different priming methods, and why some are better than others in his opinion.
Measuring the powder: Several different scales are shown and how to set them up. After that Fred dips, throws, trickles, weighs, and finally stands and watches a machine do it all.

Disk 3 – Charging Cases: Now we actually begin to load cartridges. Attach the powder measure to the press, verify it is throwing the correct weight, adjust the die so the case is just partially re-sized, and dump the powder into the case. Watch Fred set-up the bullet seating die for no crimp, set the bullet on the top of the case and feed it into the die, adjust its seating depth, and . . . voila!! A real live reloaded round of ammunition made by your very own self.
Seating Bullets with a Crimp: Here you will learn how to set the seating die so it will crimp the case mouth into the bullet’s cannelure just as the bullet reaches the correct depth, and why and when you sometimes need to do this.
Using the Lee Loader: Robart Schaefer demonstrates the use of the basic Lee Loader. Many of we “Senior” reloaders started with one of these tools. It gives you everything you need to load one caliber of good quality ammo for ~ $28. Just supply brass, bullets, primers, and powder. The box holding the tools will fit in the back pocket of your jeans, assuming you don’t fill them as full as some of us.
Fred at the bench demonstrating proper die set up
Next up is Robart Schaefer again, this time with the Lee Hand Press. This is basically a bench type press that
you can use sitting in your La-Z-Boy while watching football. And I have. While it won’t full length resize large
cases, it will do everything else. I probably used it more than anything else with a Lee decapping die, got
my youngest to do a bunch too, and then primed those cases with a Lee Auto Prime. Yep, thousands of them. Got them both for under $50 more than a couple of years ago.
Reloading Cartridges with a Three Die Set-up: Fred explains the use of three die sets. The third die is used to bell the mouth of straight wall cases and pour the powder charge through into the case.
Annealing Brass: Working (sizing) makes it hard and susceptible to cracking. Heating it softens it again and allows more loadings. Fred shows how to do this and gives several alternatives and cautions.
Case Trimming: Here’s where you learn how to trim those over length cases back to the correct size with a couple of different tools and ways of measuring.
Additional Case Prep Procedures: Learn about vibrating, tumbling, and ultra-sonic case cleaners. Learn how and why we uniform primer pockets and flash holes.
Reloading Cartridges Using a Progressive Press: Fred demonstrates a progressive loading press, and describes what happens, and how, at each station.
Disk 4 – Tools and Accessories: Fred wraps up the cartridge reloading portion with a “Show and Tell” of some specialty tools that will make your reloading easier. Shown are extended shell holders to ease the loading of really short cases, a competition shell holder set whose heights vary by .002 inches to allow you to set the exact amount of case sizing you want, powder measure baffle and drop tube, and neck lubers for neck sizing. Specialty dies include neck sizing dies with interchangeable bushings to adjust neck tension, Lee Factory Crimp dies, in-line feeding and micrometer seating
dies, and bullet pulling dies. An impact bullet puller is demonstrated as well.

Bullet Casting: Robart tells us why we should consider casting our own lead bullets and shows what tools and equipment are needed for the process.

Lead: What kinds of lead alloys are needed, where to scrounge what you need, or buy it pure or ready alloyed
if all else fails. The characteristics of the various alloys are discussed and their uses explained.
Pouring Ingots: How and where to heat your lead safely, why and how to flux, and cleaning the dross off the top. It’s kind of cool to see the steel wheel weight clips floating on top of the lead. How to pour the cleaned and alloyed lead into
smaller, easily handled ingots . . . into what looks like corn cob shapes in a jello mold. Why you can never have water around hot lead.
Casting Bullets: Now we get down to actually pouring lead into the molds. How to tell by looking at the bullets whether the lead, mold, or ladle is too hot or cold. He pours from a ladle into the top of single and double molds, and from the bottom into a six bullet mold.
Testing Hardness: Here is a tool the tests the Brinell hardness of the cast bullets and explains how you can determine how hard they have to be based on the chamber pressure of the cartridge they are going to be fired from.
Sizing and Lubing Bullets: Why cast bullets need to be sized and lubed after casting, and how it’s done. What to use for bullet lubes is a choice made based on the bullet’s expected velocity The Lube Sizer Press: This press has a heating
element that heats the lube before it deposits in the lube grooves, seats a gas check, and sizes the bullet, all in one
smooth stroke of the handle.

Final Thoughts on Bullet Casting: Robart wraps up his discussion of bullet casting with a reiteration of why it’s a cool thing to do, and repeats the cautions earlier expressed. Have fun and be safe!

Epilogue: Fred closes by showing a bullet neck concentricity gauge and explains what it tells you and why it is important as a lead-in to a discussion of why learning even more advanced techniques can improve your abilities as a reloader and shooter. If you have never reloaded a single cartridge, you can do so with success and confidence after watching this video course. You will also be able to make informed choices on what tools and equipment will fit your needs and budget.

As a bonus, AGI put Darrel Holland’s Advanced Reloading Techniques course in the package too!

Reprinted courtesy of Hot Brass Magazine

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28 Nosler Announced at Shot Show 2015

During the first day of SHOT Show 2015 I swung by Nosler’s Booth.  GEDSC DIGITAL CAMERA

And what to my wundering eyes did appear, the 28 Nosler. That’s right Nosler is adding to their line-up.  The 28 and 26 Nosler utilize the same headspace gauges.

Talking to Mike Lake, who did the design work on these cartridges for Nosler, he stated that everything from 26 to 9.3mm have been registered and approved by SAAMI.  For now, Nosler is only bringing the 28 Nosler to market.

When asked why Nosler took all the designs to SAMMI now Mike said, “We were aware of the wildcats that have appeared on the 26 Nosler case.  So, it just made sense for us to get the dimensions for all the calibers completed and registered with SAAMI.”

The 28 Nosler according to Nosler’s new catalog will push a 160 grain bullet at 3300 feet per second (fps).  A 175 grain bullet will launch at 3125 fps.  In case you were wondering that is faster than the 7mm RUM with less powder.  How is that possible?  Pretty simple really, the 7mm RUM is very over bore, in other words it has too much case capacity for the 7mm bore.

Last years introduction of the 26 Nosler was met with great enthusiasm by shooters.  There is every reason to believe that even more shooters will like the 28 Nosler, 7mm cartridges in general are more popular the 6.5mm in the U.S.  Look for this to be a much discussed cartridge in 2015.

I talked to Pacific Tool & Gauge and 4D Reamer Rentals LTD.  PTG says the 28 is in production already and 4D placed an order for it as soon as the cartridge was announced.  4D also ordered reamers for all the Nosler designs registered with SAAMI.

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New Chamber Reamers for 2015

26 Nosler

Popular new Cartridge for 2014.

Shot Show is just a few weeks away, Fred Zeglin of 4D Reamer Rentals LTD heads to Shot each year to make sure he has all the new caliber offerings for his clients.  Last year is was the 26 Nosler and the 25-45 Sharps (SRC).

So far the information leaks about new cartridges for 2015 have been controlled, no sneak peaks at what is coming from the factories.  However, Fred says there are new wildcats getting some attention.

6mm Creedmoor has already been added to 4D’s list of reamers you can rent.  It looks like wildcats on the 26 Nosler case are what will be hot in 2015.  Those calibers will include:

  •  25 Nosler
  • 27 Nosler
  • 28 Nosler
  • 30 Nosler
  • 33 Nosler
  • 35 Nosler
  • 375 Nosler
  • 416 Nosler

All of these wildcats based on the 26 Nosler case will use the same headspace gauges, they are simply necked up, or in the case of the 25 necked down versions of the parent case.

6mm Grendel and 6.8mm Grendel are making waves too.  Both of these are based on the popular 6.5 Grendel.  If you’re a bolt action fan these cartridge are available in a configuration better suited to a bolt gun as the BPC (Borden Palmisano Cartridge) series, all using the same gauges.

Look for 4D Reamer Rentals to add all these reamers and more in 2015.

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